If your commercial refrigeration unit is failing, immediately verify the thermostat set point and check that the evaporator fans are spinning freely. If the internal box temperature exceeds 41°F for more than four hours, food safety is compromised. Immediate diagnostic priority goes to checking for dirty condenser coils causing high head pressure or a frozen evaporator coil blocking airflow.
Every minute your walk-in cooler or reach-in freezer sits above safe temperatures, you lose money. Inventory spoilage costs restaurants and facilities in Arizona thousands of dollars annually, often due to issues that could have been caught earlier. When the ambient temperature outside hits 110°F during our brutal summers, your equipment works twice as hard. A dirty coil or a weak capacitor acts as the breaking point.
As a Senior Technician, I see this daily. Business owners panic when the health inspector is due or the dinner rush is starting. We handle these crises across the valley, providing commercial refrigeration services that target the root cause, not just the symptom. You need to know what is happening to your system right now and whether it requires a simple reset or a major component replacement.
The “Warm Box” Scenario: Why Your Walk-In Is Failing
The most common call we get at Discount AC & Refrigeration is for a walk-in cooler that is running but not cooling. The fans are blowing, the lights are on, but the temperature gauge is climbing past 50°F.
Restricted Airflow and Dirty Condensers
In Phoenix and surrounding areas, dust is the enemy. A condenser coil impacted with dirt and grease cannot reject heat. When the refrigerant cannot dump heat effectively, the head pressure in the system spikes. This forces the compressor to pull higher amperage, eventually tripping the internal thermal overload or the breaker.
If you are running a restaurant, flour, grease, and dust form a concrete-like layer on your coils. We often see this in restaurant refrigeration repair scenarios where the unit hasn’t been chemically cleaned in years.
Iced Up Evaporator Coils
If you see ice building up on the coil inside the box, airflow is restricted. This happens for three main reasons:
- Door Gaskets: Torn gaskets let humid kitchen air enter the box. The moisture freezes instantly on the coil.
- Fan Failure: If one of your evaporator fans burns out, the air stops moving, and the coil freezes into a block of ice.
- Low Refrigerant: Counter-intuitively, low refrigerant pressure causes the coil temperature to drop below freezing, turning humidity into ice rather than condensate.
We handle commercial HVAC and refrigeration diagnostics by gauging up to the system to see exactly what the pressures tell us. If the suction pressure is too low, we look for a leak.
| Problem / Symptom | Likely Cause | Recommended Solution |
|---|---|---|
| Walk-in cooler running but warm (>50°F) | Dirty condenser coils or grease buildup restricting airflow | Chemical coil cleaning |
| Ice buildup on evaporator coil | Torn door gaskets, fan failure, or low refrigerant | Replace gaskets/fans or leak repair |
| Compressor buzzing/clicking (won’t start) | Weak capacitor or burnt start relay | Replace start components |
| Ice machine running but bin is empty | Scale buildup or water inlet valve failure | De-scale and sanitize unit |
Critical Component Failures: Compressors and Electrical
Not every breakdown is an airflow issue. Sometimes, the mechanical heart of the system stops. When we perform commercial AC repair in Mesa, AZ or fix refrigeration units, electrical components are the frequent culprits.
The Capacitor and Relay Chain
Single-phase commercial compressors rely on start components to get moving. A weak run capacitor or a burnt-out start relay will prevent the compressor from turning over. You might hear a loud buzzing or clicking sound every few minutes. That is the compressor trying to start, failing, and tripping on thermal overload. Replacing these components is a standard part of our commercial service overview, and it is significantly cheaper than replacing a compressor.
Contactor Pitting
The contactor controls the high-voltage power to your compressor. Over time, the contact points get pitted and carbonized, creating resistance. This resistance generates heat and voltage drops, which kills motors. During a routine preventive maintenance visit, we inspect these points to prevent sudden failure.
Ice Machine Emergencies
Ice machines are temperamental. They require precise water flow and bridging thickness to harvest ice correctly. If your machine is running but the bin is empty, the issue is often scale buildup or a water inlet valve failure.
In Arizona, hard water destroys ice machines. Scale coats the evaporator plate, preventing the ice from releasing during the harvest cycle. The machine creates a “freeze-up,” leading to a solid block of ice that can warp the plates. We provide dedicated ice machine service to de-scale and sanitize these units, ensuring your health inspection passes and your drinks stay cold.
The Arizona Heat Factor: Head Pressure and Efficiency
Operating a refrigeration system in Tucson or Phoenix is different than operating one in Seattle. The ambient heat load is immense. When it is 115°F outside, the air entering your rooftop condenser is already hot. This results in extremely high compression ratios.
If your commercial AC repair in Scottsdale, AZ or refrigeration needs aren’t addressed with this heat load in mind, the equipment will die prematurely. We size repairs and replacements based on these extreme conditions. We often install slightly larger condensers or additional head pressure controls to handle the desert climate.
Whether you are located in the East Valley needing AC repair in Gilbert, Arizona or running a facility out west, the physics remain the same: heat rejection is the priority.
Display Cases and Reach-Ins: Front of House Issues
Your customer-facing units carry a different set of risks. Open-air merchandisers rely on an “air curtain” to keep product cold while allowing access. If the honeycomb discharge is blocked or the return air grill is covered with product, the air curtain breaks, and the case gets warm.
We also frequently repair reach-in coolers where the defrost clock has failed. This timer tells the system to shut off cooling for 20 minutes to melt frost. If it gets stuck in “defrost,” your ice cream melts. If it gets stuck in “run,” the coil freezes solid. Our technicians carry universal defrost timers to get these units running during AC repair in Phoenix, Arizona calls or refrigeration dispatches.
Preventative Maintenance: The Alternative to Panic
The best way to avoid an emergency Friday night breakdown is a maintenance contract. We offer programs that include chemical coil cleaning, belt changes, and amperage checks. A clean system draws less power, lowering your SRP or APS bill.
For businesses in the West Valley, our teams handle commercial AC repair in Surprise, AZ and Avondale, ensuring that preventative measures are taken before the monsoon humidity hits.
Frequently Asked Questions
Why is my walk-in cooler freezing up?
Freezing often occurs due to restricted airflow from dirty coils, failed evaporator fans, or torn door gaskets allowing humidity in. It can also indicate low refrigerant. Visit our Commercial Refrigeration page for diagnostics.
How often should commercial refrigeration be serviced?
In the Arizona heat, we recommend maintenance at least twice a year to clean grease and dust from condensers. Learn more about our maintenance plans on our Preventive Maintenance page.
Do you fix commercial ice machines in Phoenix?
Yes, we repair and de-scale ice machines suffering from hard water damage or mechanical failure across the entire valley. Contact us via our Contact Page to schedule service.
Can you handle large commercial HVAC repairs too?
Absolutely. From rooftop units to split systems, we manage high-tonnage equipment for businesses. See our full range of services at Commercial HVAC.
What are your hours for emergency repairs?
[cite_start]We are available from 6:00 a.m. to Midnight, 7 days a week, to handle your refrigeration emergencies[cite: 14]. Visit our Emergency Repair page for urgent help.
Is Discount AC & Refrigeration licensed?
[cite_start]Yes, we are a fully licensed contractor in Arizona with ROC License #361623[cite: 12]. You can read more about our company history at About Us.
Do you offer a referral program?
Yes! [cite_start]We have a “Refer & Earn” program where you can earn cash for referring new clients to us[cite: 16]. Check the details at Refer & Earn.
What areas of Arizona do you serve?
[cite_start]We are based in Queen Creek and serve the entire valley, including Phoenix, Mesa, Scottsdale, and Tucson[cite: 15]. Visit our Home Page for more information.
Why Trust Discount AC & Refrigeration?
Commercial refrigeration involves high voltage (often 208v or 460v 3-phase) and high-pressure refrigerants. It is dangerous work. You need a partner who understands the urgency of commercial operations.
We offer:
- Experience: Over 20 years serving Arizona.
- Availability: Operating from 6:00 a.m. to Midnight, 7 days a week.
- Licensing: ROC 361623.
- Family Values: We are family-owned and locally operated.
We also value our community connections. Through our Refer & Earn program, we pay cash to contractors, business owners, and tenants who send work our way.
If your walk-in is warm or your ice machine is silent, do not wait for the food to spoil. We serve the entire valley, from commercial AC repair in Chandler, AZ to AC repair in Tucson, Arizona.
Contact us immediately at (480) 478-2616 or visit our Contact Us page to dispatch a technician.